How much does replacing a diesel particulate filter cost?

How much does DPF replacement cost?

The cost of DPF replacement in a vehicle can range from $1000 to $10,000 or more. This cost may vary depending on the make and model of the vehicle, as well as the location and accessibility of the filter. It is recommended to have the filter replaced by a certified mechanic to ensure proper installation and function. Additionally, regular maintenance can help prolong the lifespan of the filter and prevent costly replacements.

In this guide, we are going to consider diesel particulate filter costs and the ways you can have these filters replaced by an expert. Note that it is against the law to modify or remove the Diesel Particulate Filters on any vehicle, meaning professional help is required for this task. So, how much does it cost to replace a DPF?

How does the DPF work? 

Vehicles that use a DPF also have a catalytic converter, and they work together to reduce emissions. The latter, however, is a unit in which exhaust passes over a material that changes the gases into less harmful materials. The DPF is not a “flow-through” unit. It has a substrate through which gases are forced through various walls and where particles are deposited, allowing cleaner gases to exit the filter.

 DPF has been around for more than a decade and seems to be a very confusing matter for many vehicle owners. Meant to capture around 80% of particulates and soot, the filters can become saturated. Yet, changing them right away is not necessary, as they can be heated from within and burn off the clogging particles.

Described as a smart filter, it uses sensors that gauge the amount of soot blocking the filter. The sensors come before and after the DPF unit, and they run automatically and are controlled by an engine management array or system. The DPF uses a process called regeneration to burn off particles and soot, and there are three main forms of regeneration:

• Passive

• Active

• Forced

You should find out what type of regeneration your vehicle uses before searching for a DPF replacement provider. This helps you estimate the DPF cost for your car.

Passive regeneration occurs when the vehicle is at a highway speed and exhaust temperatures are their highest. It is done automatically, but if you are not driving at highway speeds, active regeneration may be used.

The ECU or Engine Control Unit tracks the level of soot and particles in the DPF. When it hits the 45% level, the ECU triggers a post-combustion fuel injection. This sends fuel into the engine to boost the temperature of the exhaust and cue the regeneration process. This is usually accompanied by an indicator on the vehicle’s dashboard, alerting a driver that DPF regeneration is occurring.

Stopping this process forces a vehicle into a reduced power mode to prevent damage to the engine, and an array of warning indicators may fire. If this happens, the forced regeneration mode is required. This is when DPF becomes a very costly affair.

Forced regeneration means a tow to a repair shop and the use of diagnostic tools and a forced process of regeneration in which the oil and oil filter are changed to prevent damage.

How long does a DPF last? 

Although these systems are meant to offer long term operations and function, a DPF may become too heavily clogged or blocked to allow for total regeneration. At such times, it may be necessary for the filter to be removed from the vehicle and professionally cleaned. Costs to clean diesel particulate filters can be expensive, with averages running from $2500 to $8000. New filters may range from $1,000 to $10,000.

Most DPFs are designed to provide up to 160k kilometers, but with proper maintenance and operation, they can last much more.

What are the symptoms of a blocked DPF? 

A blocked DPF is going to cue the regeneration process. That means the signs of a blocked DPF may be identical to active regeneration. The key is to watch for any indicators that the process failed because that means it is necessary to get a forced regeneration. The signs are:

• Burning or “hot” odors from the exhaust

• The vehicle’s cooling fans will run

• The idle speed is going to increase dramatically

• Fuel consumption will increase slightly

• The engine “note” changes

• Automatic start/stop is deactivated

• Panel lights may indicate oil quality/viscosity issues, soot loading indicators light, and other warning lights will illuminate

If your panel does indicate problems with the DPF regeneration process, which is usually when a restricted performance mode begins, it means that you have a DPF blocked as much as 85%. This is when professional help is required and a forced regeneration must be done.

What can I do to prevent normal regeneration?

Considering how much is a diesel particulate filter, it’s important to make it last as long. Normal regeneration can be prevented by a long list of issues:

• You drive only short journeys where the engine does not hit high enough operating temperatures

• You used the wrong oil (i.e. you did not use a low Sulphur and low ash oil)

• There is a failure or problem in the EGR system, fuel, or inlet that has prevented combustion from occurring properly

• An unrelated issue has cued a diagnostic code or warning light, and the ECU or engine management system blocks regeneration

• Too little fuel prevents the regeneration (active variety) from occurring. It needs ¼ of a tank to function

• You exceeded the service interval

• You failed to refill the DPF additives tank (if the vehicle uses one)

• You ignored warning lights

• Biodiesel was used and cause rapid saturation of the DPF

How much does DPF replacement cost?

How much does a diesel particulate filter cost? This can vary because there are options for cleaning and re-installation, as well as swapping a blocked filter for a full replacement. The standard prices for new filters usually begin at that $1,000 mark, though some go much higher.

Aside from the filter itself, labor should also be accounted for the total diesel particulate filter installation cost. There is also the matter of an hourly rate paid to the mechanic or service center. The national average in the US ranges from $17 to $25 per hour, and this varies based on the mechanic’s level of expertise and skill. Few offer DPF as a flat task and instead charge based on such factors as:

• Make and model

• Whether you used an OEM or aftermarket DPF

• Range of services in addition to the DPF replacement 

• Whether the filter can be cleaned and reinstalled

• There are issues with the engine timing, ignition, fuel mixture, and so on

• A full vehicle history check should be done, which adds to the cost

• Problems with one of the four different temperature and pressure sensors (which may need replacement)

What does a DPF replacement involve?

This too will vary widely from vehicle to vehicle. The mechanic has to check the vehicle’s history in addition to looking for any reasons that a DPF is failing. They will check temperature and pressure sensors, replacing any that have filed.

They will have to remove the DPF and send it for cleaning or swap it for a functional unit. They must then reset the engine management system or ECU and do a forced regeneration to allow the vehicle’s systems to recognize a new DPF. The appropriate oil must be used, and a new fitment kit may be needed for a brand-new DPF.

How to write a DPF replacement task listing

Hopefully, you now understand the importance of ensuring your DPF functions properly and that you pay attention to any warning signs of trouble. If you have been knocked into the lower performance mode and need a forced regeneration, or you think it is time to have a new DPF installed, you can find providers with an Airtasker listing.

Be sure you include the information below to get the most qualified mechanic, and don’t base your choice on pricing. Look at their level of experience in DPF replacement, as well as the DPF replacement cost listed.

We suggest you include the following details:

• The time frame required (emergency, longer amount of time available, etc.) 

• Budget (the amount you have for the project)

• Your location and if you anticipate any issues or challenges posed by the location

• The make, model and age of the vehicle along with notes on the status of the DPF and the ECU

• The materials and parts you will provide (and ask for a quote on them if you want to compare your options)

• If you require a warranty on labor (and materials if you don’t supply them)

The more details you offer, the easier it is for a provider to give an accurate and competitive offer. Keep in mind that most will also use your listing as a guideline for when they arrive to do the work – so accuracy and honesty are key!