5 different ways to repair a hot tub cover

Hot tub covers are practical—they protect the tub from debris while keeping the water’s temperature while not in use.

But what if your hot tub gets a tear, leaks, or has a hole? Can you repair hot tub covers? Generally, if the damage isn’t that extensive, hot tub cover repair is possible. Immediately fixing it will prevent things from getting worse. But if your cover is already worn-out and doesn’t serve its purpose anymore, consider replacing it.

Read on to learn how to repair a hot tub cover hole, leak, or tear.

What do I need to repair my hot tub cover?

Depending on the damage, you may need to grab a few tools and supplies to repair your hot tub cover. Check out the lists below.

What you need to fix a small tear on the seam

• Vinyl repair patch

• Adhesive 

• Rubbing alcohol 

What you need to fix a hole

• Polythene patch for one or two small holes; or

• Polythene sheets for several holes

What you need to fix a cracked foam core

• New foam core of the same size

What you need to fix a waterlogged spa cover

• Anti-mould and anti-mildew agent

What you need to replace the vinyl covering

• Large sheet of unbacked vinyl

• Contact cement can

• A large spreader

How do you repair a ripped spa cover?

Prolonged usage usually causes rips or tears. This results in water entering the cover, especially in outdoor hot tubs. Durability is also affected as a small tear could worsen whenever the cover is lifted. 

1. Clean the area near the rip with rubbing alcohol.

2. Prepare the vinyl patch. Make sure it’s at least 2.54 cm (1 in) bigger than the tear in all directions. 

3. Apply the adhesive to the leather patch and the area around the tear.

4. Place the leather patch directly on top of the tear.

5. Flat out wrinkles or air bubbles to ensure the patch is securely in place.

6. The edges should be smoothly pasted and shouldn’t protrude out. If so, you must ensure that any space is tightly closed.

7. Leave it to cure.

How do you fix a hole/leak in a hot tub’s vapour barrier?

The vapour barrier is the one that blocks the vapour from the hot water entering the foam core. Any tear or hole in the vapour barrier will allow water to seep into the foam core. When this happens, the tub cover becomes heavy due to water logging. Regularly examine your vapour barrier to check for holes. Doing this can prevent further damage.

1. Instead of duct tape, use a polythene patch to cover the holes in the vapour barrier. They can withstand heat and steam compared to duct tape. 

2. In case of several holes, remove the foam core first and use polythene sheets or a tarp to cover it before putting back the foam core.

3. When adding chemicals to the hot tub water, keep it open for at least 30 minutes before closing it. If you don’t do this, the gases produced by chemicals such as chlorine or bromine stay inside and eat up the vapour barrier.

How to replace a cracked foam core

If the hot tub’s foam core gets cracked, patching up will not solve the damage. You may need to replace it with a new foam core. 

To do this, measure the old core size to know what new foam core to purchase. Fair warning, this can be challenging and costly. Experts usually recommend that you get a new cover instead.

How to fix a heavy hot tub cover

Any small tear in the cover or a hole in the vapour barrier will let water seep in, causing waterlogging. If your hot tub has a waterfall feature, it may cause water to get into your cover. Waterlogging makes it difficult to lift the cover. Plus, it causes mould and stinking.

If waterlogging is already heavy, get a new hot tub cover. But if you notice the issue early, you can still fix it.

1. Take out the foam core and dry it by standing it vertically in the shade or under the sun. This allows the trapped water inside the foam to evaporate.

2. Once dry, prevent further issues by spraying it with anti-mould and anti-mildew agents.

3. Flip the foam core to reverse any sagging due to residual water content when you put it back on the cover.

4. Ensure that the foam is well insulated with a plastic covering that serves as the vapour barrier. 

5. Any holes in the cover should be sealed to prevent further issues.

Replacing the vinyl covering

Recover your spa top with new marine-grade vinyl. 

1. Use a large sheet of unbacked vinyl, a can of contact cement, and a large spreader. 

2. Cover over the entire top of the spa cover and the sides as well. This may cover many holes or thin areas all at once.

Protect your hot tub

If you’ve discovered that your hot tub cover’s broken, it’s best to repair it immediately to prevent further damage. It can certainly take up a lot of time and effort, though. Depending on the issue, it can take up to a full day to repair it.

Hot tub cover and maintenance shouldn’t be a stressful task. You can leave the repair to a Tasker if you need it fixed in a jiffy.

Book a hot tub repair professional through Airtasker and focus on preparing your next at-home spa session in your tub.